Projects

Lehigh Southwest Supplies Cement for Winner of National Bridge Award

Lehigh Southwest Cement Company supplied the cement for an award-winning pedestrian bridge over the Rouge River in Grants Pass, Oregon.  The bridge is a natural connection between Tussey Park on the south side of the river and the Grants Pass All Sports Park on the north side of the river.  The Portland Cement Association (PCA) recognizes excellence in design and construction of concrete bridges in the United States every two years. The eight winners of the 2002 Biennial Bridge Awards Competition received an Award of Excellence at the American Concrete Institute Awards Program held in March 2003 in Vancouver, British Columbia, Canada.  A jury of three prominent bridge professionals selected winners from a field of 55, based on creativity, functionality, and economy.

Lehigh worked closely with the concrete supplier, Riverside Ready Mix to meet the specifications for this unusual bridge. The City of Grants Pass wanted a clear-span for the main channel of the river, because recreational boaters use the river year-round.   Keeping construction activity out of the main channel was crucial, as the river provides critical habitat for threatened and endangered fish species.

The 658-ft (200.6 m) long pedestrian bridge with spans of 240-ft. (73.1 m), 278-ft. (84.7 m), and 140-ft. (42.7 m), is the first multi-span “stress-ribbon” bridge in the United States.  To erect a stress-ribbon bridge, the builders slide precast concrete deck panels along bearing cable ribbons.  These ribbons are strung from and anchored at the abutments on each side of the river. After overlaying the panels with cast-in-place concrete, the crew then adds tension to the strands.  The result: an extremely stiff yet slender concrete structure with a main span depth of only 14 inches (356 mm). The deck pour was particularly challenging requiring several trial batches to accurately retard the concrete to allow for full placement of the bridge deck before the concrete set. This allowed time for the contractor to tension the bridge cables while the concrete was still fresh.  Master Builder’s hydration stabilizer, Delvo, was used to retard the initial set of the concrete for 8 hours.

As Greg Juell, Sales Representative for Lehigh Southwest explained, “this technology lets us build graceful, but strong bridges, where we must minimize disturbance to the environment.  I am pleased that Lehigh helped Riverside Ready Mix get an award for this innovative, beautiful and environmentally sensitive bridge.”  Dr. Jiri Strasky, Consulting Engineer, architect and engineer, and OBEC Consulting Engineers served as key contributors on the project.

Other projects

IKEA Warehouse - Bakersfield

W. Reyneveld Construction, Inc. in Bakersfield, CA produced 54,037.75 yards of concrete for this project in Fresno.  The square footage is as follows:

Slab:  717,309       Panels:  217,302     Paving:  754,844

All cement used was from Lehigh Southwest's Tehachapi plant.

 

 

 

 

GAP Warehouse - Fresno

Another W. Reyneveld Construction, Inc. project using 40,000 yards of concrete / 12,000 tons of Tehachapi cement for a total project size of 1.2 million square feet.

 

 

 

 

JoAnn's Warehouse - Visalia

W. Reyneveld Construction also did this project using 46,000 yards of concrete for this project, using 14,000 tons of quality Lehigh Southwest cement from the Tehachapi plant.

 

 

 

Benicia Bridge Expansion Project

Lehigh Southwest will supply 65,000 tons of cement through 2004 for the Benicia Bridge expansion project in northern California. Test pours for the substructure began in earlier this year. Lehigh Southwest worked with contractor Kiewit to meet Caltrans specifications for concrete temperature and cracking. 

Lehigh is supplying a coarse grind cement from the Redding plant for the substructure of the bridge, then will switch to Type II cement from the Stockton Terminal for the superstructure. The Benicia Bridge spans the Carquinez Strait on the northeast end of San Francisco Bay.

The portable plant used in this project has a rated capacity of 250 yards per hour. It has cement storage capacity of 16 loads and four aggregate silos capable of holding 1800 tons each. There are 13 concrete mixer trucks on site and two floating "mixer-barges". Four mixers are driven onto each barge and they are floated to the desired construction area of the Benicia Bridge, where they will offload into concrete pumping equipment. Concrete construction began on April 26th. The first year will supply coarse grind cement from Redding, and the second year will supply Type II cement from the Stockton Terminal. 

The photos below were taken from the South side of the portable plant facing the Carquinez Strait. The Benicia Bridge stands closely to the Northwest of the plant.  Information supplied by Lehigh salesman Chris Hobby.



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